Introduction of Heavy Duty Wagon Cart
Application of Heavy Duty Wagon Cart
The cable drum powered Heavy Duty Wagon Cart is mainly applied in assembly line (ring production line,  loop production line), metallurgy industry (steel ladle), warehouse transport, ship industry (maintenance, assemble, container transport), workpiece transport in workshop, lathe transport, steel factory (steel billet, steel plate, steel coil, steel pipe, section steel, steel structure), construction (bridge, simple building, concrete, concrete column), petroleum industry (oil pump, sucker rod and parts), energy (polycrystalline silicon, generator, windmill), chemical industry(electrolytic cell, retort etc), railway (rail maintenance, rail welding, train tractor).
Working Principle of Heavy Duty Wagon Cart
Features of Heavy Duty Wagon Cart
1. Load up to 300t and high using frequency.
2. It is suitable for the running distance less than 20m.Â
3. With simple structure and low cost make it popular for workshop transportation.
4. Without using time limitation and has no strict demand for rail erection.
5. This Heavy Duty Wagon Cart can be applied in the environment such as severe environment, high temperature, anti-explosive etc.
Parameter of Heavy Duty Wagon Cart
Model
BTL-2t
BTL -20t
BTL -50t
BTL -100t
BTL -150t
Rated Load(t)
2
20
50
100
150
Table Size (mm)
Length(L)
2000
4000
5500
6500
10000
Width(W)
1500
2200
2500
2800
3000
Height(H)
450
550
650
850
1200
Wheel Base(mm)
1200
2800
4200
4900
7000
Rail Inner Gauge(mm)
1200
1435
1435
2000
2000
Wheel Diameter(mm)
270
350
500
600
600
Wheel Quantity
4
4
4
4
8
Ground Clearance(mm)
50
50
50
75
75
Running Speed(min)
0-25
0-20
0-20
0-20
0-18
Motor Power(kw)
0.8
2.5
5.5
11
15
Recommended Rail Model
P15
P24
P43
QU100
QU100
Machining Of Heavy Duty Wagon Cart
CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.
Our Company and Our Team
Â
Introduction of Heavy Duty Wagon Cart
Application of Heavy Duty Wagon Cart
The cable drum powered Heavy Duty Wagon Cart is mainly applied in assembly line (ring production line,  loop production line), metallurgy industry (steel ladle), warehouse transport, ship industry (maintenance, assemble, container transport), workpiece transport in workshop, lathe transport, steel factory (steel billet, steel plate, steel coil, steel pipe, section steel, steel structure), construction (bridge, simple building, concrete, concrete column), petroleum industry (oil pump, sucker rod and parts), energy (polycrystalline silicon, generator, windmill), chemical industry(electrolytic cell, retort etc), railway (rail maintenance, rail welding, train tractor).
Working Principle of Heavy Duty Wagon Cart
Features of Heavy Duty Wagon Cart
1. Load up to 300t and high using frequency.
2. It is suitable for the running distance less than 20m.Â
3. With simple structure and low cost make it popular for workshop transportation.
4. Without using time limitation and has no strict demand for rail erection.
5. This Heavy Duty Wagon Cart can be applied in the environment such as severe environment, high temperature, anti-explosive etc.
Parameter of Heavy Duty Wagon Cart
Model
BTL-2t
BTL -20t
BTL -50t
BTL -100t
BTL -150t
Rated Load(t)
2
20
50
100
150
Table Size (mm)
Length(L)
2000
4000
5500
6500
10000
Width(W)
1500
2200
2500
2800
3000
Height(H)
450
550
650
850
1200
Wheel Base(mm)
1200
2800
4200
4900
7000
Rail Inner Gauge(mm)
1200
1435
1435
2000
2000
Wheel Diameter(mm)
270
350
500
600
600
Wheel Quantity
4
4
4
4
8
Ground Clearance(mm)
50
50
50
75
75
Running Speed(min)
0-25
0-20
0-20
0-20
0-18
Motor Power(kw)
0.8
2.5
5.5
11
15
Recommended Rail Model
P15
P24
P43
QU100
QU100
Machining Of Heavy Duty Wagon Cart
CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.
Our Company and Our Team
Â
Electric Heavy Material Transfer Rail Car Heavy Duty Wagon Cart
Model NO.: BTL
Safety Device: Alarm Light, Buffer, Radar Detector, etc.
Application: Steel Industry, Factory, Warehouse, Port
Material: Q235B
Running Distance: 20m
Trademark: PERFECT
Transport Package: The Whole Cart Will Be Packed by Tarp.
Specification: Customized
Origin: Xinxiang
HS Code: 84289090
Model NO.: BTL
Safety Device: Alarm Light, Buffer, Radar Detector, etc.
Application: Steel Industry, Factory, Warehouse, Port
Material: Q235B
Running Distance: 20m
Trademark: PERFECT
Transport Package: The Whole Cart Will Be Packed by Tarp.
Specification: Customized
Origin: Xinxiang
HS Code: 84289090
Electric heavy material transfer rail car heavy duty wagon cart
Â
The power source 380v-690v alternating-current supplied to the traction motor by cable, which is controlled by control system to make the car start, stop, move forward, move backward, etc. The operation voltage is 36V which is safe voltage. Cable is collected and released by coiling device mounted underneath the car. The car can realize full automatic operation by PLC system.
Our line of Industrial Transfer Cars are designed to accommodate the needs of a wide range of industries such as steel, aluminum, automotive, stamping, heavy manufacturing and several others. These units are designed to operate on floor mounted rails and are used to transport heavy materials across crane bays or in areas not serviced by an overhead crane.
Electric heavy material transfer rail car heavy duty wagon cart
Â
The power source 380v-690v alternating-current supplied to the traction motor by cable, which is controlled by control system to make the car start, stop, move forward, move backward, etc. The operation voltage is 36V which is safe voltage. Cable is collected and released by coiling device mounted underneath the car. The car can realize full automatic operation by PLC system.
Our line of Industrial Transfer Cars are designed to accommodate the needs of a wide range of industries such as steel, aluminum, automotive, stamping, heavy manufacturing and several others. These units are designed to operate on floor mounted rails and are used to transport heavy materials across crane bays or in areas not serviced by an overhead crane.