Shengli Oilfield implements self-control of machine pump to build "digital oilfield"

First, information technology promotes the level of exploration and development, and benefits, forming a good situation of "331"

A “three improvements” have been achieved in exploration Applications. First, in terms of processing power, the company has initially built the second largest seismic data processing center with microcomputer clusters and IBMSP as the main computing devices, workstations as the auxiliary, large-capacity disk arrays and tape libraries as mass storage devices. The number of nodes reaches 768, and the processing speed can reach 5 trillion times per second. The annual processing capacity of the 3D seismic data of the oilfield has exceeded 8800 square kilometers, making the pre-stack time migration processing of seismic data in the oilfield from the experimental stage into the conventional processing stage, ranking the domestic advanced level. Secondly, in the processing method, it is equipped with 3 sets of world advanced processing software such as OMEGA, which realizes the simultaneous updating of the main function modules of large mainstream software and the international advanced level, forming the most pre-stack property, multi-domain denoising, wave equation and so on. The advanced processing method and the self-developed STseis2.0 system wave equation parallel depth imaging processing software represent a relatively complete series of exploration methods, which realize the complementary technology of multiple sets of processing systems, and the processing methods have reached the international advanced level. The third is to comprehensively explain the exploration and comprehensive interpretation research application system with server as the support, workstation as the main force, high-end microcomputer as the auxiliary, and network as the link. It basically satisfies the conventional interpretation, special processing interpretation and comprehensive research of contiguous data. Need, at the domestic advanced level.

"Three enhancements" have been implemented on development applications. First, the reservoir numerical simulation parallel technology was improved. The reservoir numerical simulation operation speed reached 120 billion times per second, and the reservoir numerical simulation speed of 1.38 million grid nodes was increased to 20 times of the end of the "Ninth Five-Year Plan". It is able to quantify the remaining oil research and carry out the fine analysis of the non-main oil layer, and fully guarantee the overall simulation of the whole reservoir of the large-scale oilfield such as Shengyu. The second is the formation of reservoir numerical simulation technology series represented by water flooding reservoir, heavy oil thermal recovery reservoir and tertiary oil recovery reservoir. It has 7 kinds of 25 kinds of software with their own characteristics and adaptability, which satisfies concealment. The reservoir reservoir prediction demand has realized the systematicization of integrated reservoir description technology. Third, the level of fine reservoir description has been significantly improved, which basically meets the demand for improved oil recovery in the later stage of oilfield development. Logging data processing and interpretation has formed a series of technologies represented by the self-developed Integrated Storage and Cover Assessment System (SWAWS), with a processing and interpretation capacity of more than 5,000 wells per year.

The “integration” application of exploration and development is gradually being carried out. Since the "Ninth Five-Year Plan", Shengli Oilfield has organized eight major information systems, including exploration, development, oil production engineering and drilling, which play an important role in improving the research and business management level of each professional system. With the extension of the application level of oilfield informationization, in order to meet the needs of professional system information sharing and detailed management, the oilfield is integrated into exploration and development, and the interconnection and interworking of the original system and the construction of the data center are carried out, and a general standard system is established. . On this basis, Shengli Oilfield began to build a unified source, unified standards and unified management in 2004, and has a world-class, domestic leading level enterprise-level data center, in order to improve the level of “digital oilfield” construction and achieve high information sharing and Business integration lays a solid foundation.
Since the 10th Five-Year Plan, Shengli Oilfield has increased the application of information technology, supporting advanced management methods, increasing the recoverable reserves by 21 million tons and increasing the recovery rate by 2%. In the case of increasing exploration and development difficulties, oilfields continue to 22 In the year, the newly discovered oil geological reserves exceeded 100 million tons, and the balance of storage and production was achieved for 8 consecutive years. The output for 6 consecutive years was stable at more than 26.6 million tons.

Second, do a good job of "three combinations", "digital oilfield" construction to improve production management level

In view of the characteristics of oilfield production points, length and wide area, Shengli Oilfield makes full use of information technology to improve production dynamics, timely grasp, rapid response and optimization of production process, and the quality of oilfield production and operation has been significantly improved.

First, we must grasp the combination of informationization and production dynamics to achieve real-time monitoring of the production process. The dynamic monitoring of production parameters of oil wells below 1,000 meters has been realized. The operating status of oil pipelines and power supply pipelines is 100 kilometers away, which improves the production command level. The oilfield is equipped with 33 sets of drilling parameters and 49 sets of logging parameters. It has the ability to automatically collect and transmit the drilling engineering parameters of 100 key exploration wells and special process wells and the logging parameters of key exploration wells every year.
Real-time monitoring of the pressure and flow of 45 oil pipelines totaling 775 kilometers. Once a leak occurs, the system will automatically alarm, the accuracy will be reduced to less than 500 meters, and the annual loss of oil loss will be reduced to nearly 10,000 tons. This year, emergency treatment has been completed 72 An alarm incident occurred. All power supply lines above 110 kV realized operational parameter return, dynamic real-time monitoring, intelligent fault location, optimized parameter operation, reduced line loss rate by 0.5 percentage points, and reduced power loss by 30 million degrees. Realized the dynamic grasp of the amount of natural gas exported from the oil production plant. The 31 water injection stations realized the automatic collection of production data of key operation links, and 15 water injection stations realized rapid monitoring, early warning and optimization of production parameters such as pipelines, motors, pumps and water storage tanks. Through online monitoring of parameters, system analysis and optimization, the parameter adjustment is more reasonable and the production operation is more refined. At present, Shengli Oilfield has realized more than 1,000 oil wells with complex relationship, high output and long distance in the oilfield, real-time collection of production parameters and remote monitoring of operating status.

The second is to do a good job in the combination of information technology and automatic control of production links to improve the level of safe production. At present, the oilfield offshore crude oil production single well platform has achieved unattended operation, remote control remote control of production equipment; 9 crude oil station warehouses realize automatic measurement of oil and gas water, automatic monitoring of energy consumption data such as electricity and fuel, automatic control of machine pumps, of which 5 crude oils The station library realized the ultra-high liquid level automatic chain alarm control, and the safe operation response was improved to the second level; the 51 substations were automatically modified, so that one-third of the sub-power stations had unattended conditions.

The third is to improve the combination of informationization and production process optimization, and improve system efficiency and construction and process design. The oilfield uses information technology to optimize the system of machine mining, water injection, gathering and transportation, and through the automatic monitoring of process flow, early warning of equipment operation and dynamic optimization of production parameters, the efficiency of the mining system is improved by 6.6%, and the efficiency of the water injection system is improved. The increase was 13.7%, and the average efficiency of the oil pump unit increased by 12.1%. In the 2,800 oil wells, the machine production well parameter optimization system was applied. Through the optimization design of the pumping unit well production parameters, the input power was reduced by 0.99 kW and the 100-meter-ton liquid consumption was reduced when the single-well daily liquid increased by 7.45 tons. At 0.75 degrees, the efficiency of all implementation well systems has increased by an average of 9 percentage points; by applying the three-dimensional design of ground engineering, the design cycle has been shortened by 1/4, the program optimization rate has increased from 60% to 85%, and the annual investment in construction projects has reached nearly 100 million yuan. By applying the integrated engineering of drilling engineering design, optimizing the construction parameters and the combination of drill string, preferably the drill bit, the average design period is shortened from the past 6 days to 2.5 days, the drilling cycle is shortened by 5.3 days on average, and the drilling cost is reduced by more than 80 million yuan per year. Through the application of seismic indoor simulation system, the indoor simulation and optimization of seismic construction parameters are realized. The construction parameters such as well depth, dosage and observation system are optimized. The seismic construction design cycle is shortened by one quarter and the construction excellent rate is over 80%.

Third, information technology is fully integrated into management, and the management level of oilfields has been significantly improved.

Since the "Ninth Five-Year Plan" in Shengli Oilfield, it has set up a relatively complete professional management information system, covering all aspects of oilfield operation and management, and promoting information acquisition in a timely manner, and management efficiency has been significantly improved. In recent years, the oilfield has been mainly engaged in the linkage between systems. With the launch of the ERP system, the information system has changed from the “single-line application” to the “integrated application” in the past. The original management model has undergone major changes and new management has been established. The procedure solves the shortcomings in the implementation of the system with standard and optimized processes.

As the largest enterprise in the domestic application ERP system, the ERP system (Enterprise Resource Planning) of Shengli Oilfield was officially put into operation in 2005, and the first batch of seven modules including financial management and cost control were implemented. According to the principle of “replacement and integration”, Shengli Oilfield has replaced the original application system with the function of the online module. If the current function is not available, the existing application system and the ERP system are connected through the interface. During the operation of the project, Shengli Oilfield overcomes the difficulties of wide coverage, deep application level and complicated interface. It has achieved the outstanding effect of short cycle of system transfer to single track and high success rate of each application. The oilfield has developed 32 joint interfaces, cleaned up and described 285 existing business processes, designed 303 future business processes, and organized application training for 3,504 people.

Up to now, the system has generated 245,000 financial documents, 221,000 management accounting documents, 6948 purchase orders, 7923 sales orders, 2.796 billion yuan in material procurement contracts, 6.95 million tons of crude oil and 90.33 million cubic meters of natural gas. The company realized sales income of 18.96 billion yuan, and accumulated more than 330 projects, with a budget of 7.2 billion yuan and a network of 3.1 billion yuan. At the same time, combined with the development and application of the ERP data warehouse module, the oilfield leadership information inquiry system and the ERP system are online, and the information development is gradually deepened. The ERP system realizes the “three streams of one” for enterprise logistics, capital flow and information flow. The oilfield management business is transparent in specification, the accounting is more detailed, and the decision center moves up. The accounting of enterprise has changed from accounting to supervision, management and control. The cost accounting has been refined to four levels. The cost information has been dynamically and transparently queried. The financial management has been changed from the past two levels of accounting and multiple sets of books. Account, primary accounting. Material supply management has tracked and analyzed the consumption points of materials. From the past two levels of library, two-level procurement, planned pricing to first-level inventory, district distribution, and month-end weighted pricing, material online reporting, online approval, Online procurement has eliminated the purchase of overseas nets, realized sunshine procurement, reduced inventory scale, and shortened the capital circulation cycle. The project management is strictly in accordance with the planned operation of the joint-stock company, eliminating the unplanned phenomenon, establishing a standard process, implementing rigid management and control on the whole process, and over-planning investment will not be posted. Through the order management, inventory management and sales management, the sales management standardizes the sales process and achieves linkage with financial management.

In order to build a comprehensive linkage of various oilfield management operations, and form a "big management" pattern of unified management, unified control, and unified decision-making, and in conjunction with the need for the Group to fully implement internal control, Shengli Oilfield has established a production and operation supervision system. While gradually realizing the connection between various management services of the company and the ERP system, the ERP system offline business will be integrated and linked. The system analyzed and optimized 74 business processes in 32 departments of the oilfield and designed 45 standard business processes. Since the system was put into operation, all departments have handled a total of 24,900 tasks, strengthened management coordination, realized the authorization sharing of 347 types of production and operation information, established an effective monitoring and balancing mechanism, and smoothed the flow and linkage between departments. Work efficiency. Take the contract approval business as an example. Under the traditional working mode, it takes several days to complete. Now it can be completed in a few minutes through online collaborative work. In view of the need for linkage between oilfields and secondary units, the company is currently organizing the extension of the production and operation supervision system to the secondary units, thereby gradually realizing the horizontal and vertical integration of the oilfield management business. The system also established customer and supplier credit information, realized the unified management and sharing of the basic situation of customers and suppliers and the trading information of oil fields, and conducted evaluation and evaluation of customers and suppliers, and clearing of current accounts, effectively avoiding Business risk.
Fourth, the application of information technology continues to expand, and the "digital life" is more abundant.

While using information technology to improve the core business level of exploration and development, production management, etc., Shengli Oilfield has gradually realized the “two extensions” of informatization construction—from supporting integrated application and assisting leadership decision-making to standardizing grassroots team management. From the service oilfield research, production, and management to the improvement of the living standards of employees.

Shengli Oilfield took the opportunity of upgrading the grassroots team to achieve the production management, cost accounting and basic work of 895 grassroots teams of 13 teams closely related to exploration and development, such as earthquake, drilling, oil production and operation. Standardization, information and standardized management. The grassroots team that has implemented the “three-oriented” construction has the conditions for automatic generation of report online and automatic drawing of production management analysis maps. For example, in the past, the oil production team reported 178 reports each year, totaling 7210 data items. At present, all the reports have the conditions for data entry and automatic generation on the Internet, and the number of data items has been reduced to 1,300. In the past, the monthly report of the oil production team was filled in by hand and took three days to complete. Now it can be completed in a few minutes by computer.

The completed digital TV receiving and transmission system, with 100,000 users of digital TV program conditions, can receive 70 sets of high-definition, high-fidelity digital TV programs, 10 sets of audio broadcasting, 14 sets of digital broadcasting programs and electronic programs. Guides, stock market quotes, information inquiry and other services. On January 1, 2005, digital TV was officially opened, and it has the conditions for personalized and differential consumption of TV programs.

In the aspect of community informationization, all new residential buildings have been implemented in accordance with the intelligent community standards for unified planning and unified standard construction, so as to achieve the simultaneous design and construction of pipelines and lines for the intelligentization of the three tables, such as telemetry, cable TV and broadband Internet access; The three-meter far-copy billing system, 63,000 households have the conditions for remote meter reading of water and electricity consumption. On this basis, the bank charge management was piloted, and the water and electricity costs of community residents were realized by the bank; the 440 service information management system was applied, and the residents could automatically report to the community by dialing 440, and the maintenance task was issued by the community. We also supervised the service situation of each property company, so that 440 truly became a service hotline for residents to serve “everything is spirited and always spirited”.

In terms of medical and health information, the social security information management system has realized the “five-in-one” information linkage of pension, medical care, work injury, maternity and unemployment insurance and the dynamic management of social security funds. The application of Hospital Information Management System (HIS) reduced the number of outpatient visits from 6 to 4, and the number of inpatient examinations from 5 to 2, which realized the electronicization of outpatient medical records, long-term retention of patient medical records, and standardized hospital management. It is convenient for workers to seek medical treatment. Through the successful docking of the two systems, 45% of all hospitals and more than one level of pharmacies have the conditions for card-based medical treatment, drug purchase, and medical expenses online settlement. Social security cards have been issued for more than 270,000 employees. Up to now, the number of employees who have received medical cards has reached 167,000, and the number of medical staff in outpatient clinics has reached 1.29 million.
An oilfield employee training information system focusing on modern management knowledge, modern science and technology, and employee job skills training, covering exploration and development, operation management, and engineering technology, has been established. In conjunction with the Central Party School and six domestic universities, the Modern Distance Education Shengli Oilfield Learning Center was established. 16,000 cadres and workers participated in remote training, which provided convenience for improving the ideological quality and skill level of oilfield workers.

V. Actively embarking on the construction of digital oil fields and striving to advance to the international advanced level

Shengli Oilfield actively implemented the spirit of the Group Information Work Conference in 2005. In accordance with the principle of application-oriented, efficiency and efficiency improvement, overall planning, step-by-step implementation, and easy and difficult, we continued to vigorously promote the “digital oil field” in stages. Construction. According to the goal of fully completing the digital oil field in 2010, the focus will be on the construction of the data center in 2005; the information integration will be focused in 2006, and the information application will be mainly carried out in 2007~2008.

“Digital Oilfield” focuses on the implementation of the “131” project: that is, constructing an oilfield data resource center with uniformity, internal and external, reasonable structure, unique source and standard, covering the whole process of production and operation of oilfield enterprises, and establishing exploration and development, production operation Three management systems for operation and management, and a set of visual aided decision support system for integrating key enterprise information. The main content of digital oilfield construction has been identified and refined into 15 tasks of 5 major information projects. At present, the preliminary research of “digital oilfield” has been completed, and the data center construction has achieved stage results.

Through the construction of “digital oilfield”, four transformations must be realized: data management is divided by decentralized collection, level-by-level aggregation, layer-level reporting to source collection, centralized management, and authorized sharing; geological research consists of professional and multi-level research to interdisciplinary Collaborative research and transformation of different disciplines; production management from manual inspection, step-by-step reflection, experience management to real-time monitoring of production process, dynamic command; business management from sub-system operation, period-end accounting, post-mortem analysis to business linkage, advance prediction The change of control and optimization of decision-making.

At the same time, we will build six major systems, including source data collection, basic technology support, standardization, organizational leadership, system support and talent team, to provide comprehensive support and guarantee for the construction of “digital oilfield”.

"For the sake of good work, we must first sharpen its tools." For many years, information technology has become an important means to improve the production and operation level of Shengli Oilfield. With the continuous deepening of the construction of "digital oilfield", information technology is bound to promote Shengli Oilfield. Play a greater role in sustained and stable development, and make positive contributions to enhancing the economic efficiency and core competitiveness of the group companies and joint-stock companies.



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