300degree Heater Transfer Oil Heating Equipment for Printing Press Cylinder (Oil Type Mold Temperature Controller Unit)

Model NO.: MPOT
Control Mode: P.I.D. Microprocessor
Temp. Working Range: +25 to 300 Degree
Emp. Control Accuracy: Within +/- 0.1 Degree
Heating Type: Circulating Heating
Cooling Method: Indirect Cooling
Guarantee Period: 15 Months
Lifetime: More Than 5 Years
Application: Printing Press Cylinder
Trademark: MAIPT
Transport Package: Wooden Case as Usual
Specification: 1570*600*1400
Origin: China
HS Code: 8419899090
300Degree Heat Transfer Oil Type Mold Temperature Control Unit

MPOT series Mold Temperature Control Unit is specially designed for process heating requirements up to 300°C. Available up to 300 kW and from 10 to 120 gpm. Heating and/or cooling with single, dual or triple zone configurations.


FEATURES:                                       OPTIONAL FUNCTIONS     

* Thermometer for return oil                       * Control mode: PLC  
    
* Switchover of heating power                      * Explosion-proof device     
  
* Control mode: Microcomputer control              * RS485 remote control function 

* Return oil back suction of return oil               * Negative-pressure system running 
     
* Automatic air-exhausting after startup              * Customizable multi-point Temp. unit   
   
* Isolated electric cabinet for long service life        * Customizable horse power for oil pump 
       
* Instantly cool down return oil and shut down       * Customizable heating power for oil pump 

* BY-PASS pressure release loop for hot oil          
             
* SUS integrated pipelines for less pipe resistance     
                                      
* System pressure&Functional test before shipping 


SPECIFICATION TABLE FOR MPOT SERIES
 
ITEM UNIT MPOT-20 MPOT-30 MPOT-40 MPOT-50 MPOT-75 MPOT-100 MPOT-150
 Heating Capacity KW 18/24 30/36 36/50 40/60 50/75 80/100 100/150
 Max. Power Consumption KW 25.2 38.5 53 64 82.5 132 162
 Power Supply   AC3∮ 380V { 3Phase + Earth }
 Temp. Control Range ºC  +25 ~ 300
 Temp. Control Accuracy ºC PID±1ºC
 Heat Transfer Medium   Heat Transfer Oil
 Pump Power KW 1.5 2.2 3 4 5.5 7.5 11
 Pump Flow M3/HR 6 10 12.5 16 12.5 {18} 25 {30} 45 {12.5}
 Pump Pressure KG/CM2 2.2 2.8 3 3.2 5.0 {4.0} 5.0 {4.8} 4.0 {8.0}
 Cooling Method   Indirect Cooling
 Special Function   Oil return by pump reversal
 Alarm Function   Pump Reversal / Oil Shortage / Overheating / Overload / Oil Overflow / Abnormal Heating Alarm
 Cooling Water Pipe INCH  1/2  1/2  1/2  1/2  1/2 NA NA
 Circulating Oil Pipe INCH  3/4 1    1-1/4 1-1/4 1-1/2 2 2.5
 Expansion Tank Volume L 24 28 55 55 (100) (150) (250)
 Dimension ( L*W*H ) CM 115*42*100 135*50*115 157*55*120 157*55*120 157*55*120 157*60*140 157*60*140
Remark:
1. Above specifications just for reference, we reserve the right to change specifications without notice.
2. Above items are only a part of ours, customization for special specifications is also acceptable.  
3. Three types of contactor output optional: Physical contactor, Solid State Contactor, SCR Contactor.


SAFETY PROTECTIONS FOR MPOT SERIES
 
1 Temp. anomaly  Alarm and cut off power,when cycle-oil's Temp. exceed upper limit
2 Power reverse  Power supply phase detection to prevent pump reverse, alarm indication
3 Pump overload  Thermal overload relay protect pump from overloading, alarm indication
4 Low oil protection  Level-switch detects the oil level, prevent low oil and alarm indication
5 Anomaly heating  Heating contactor working, and anomaly heating alarm indication 
6 Pipe blockage  BY-PASS pressure release loop to protect pump
7 Pressure anomaly  Automatic stop heating operation when system pressure anomaly
8  Air exhaust Function  Automatic air-exhausting after startup
9 Short circuit  Air-break switch - releasing


Specification for MP0T-20-18
 
No. Part Name Specification Technical Data
1   Power Supply 3N-380-50HZ
2   Hot Medium Oil
3   Control Mode PC board Self-optimized microprocessor
4   Temp. Control Accuracy  PID±1ºC
5   Temp. Control Range  Inlet-Oil Temp. ( +45ºC~300ºC )
6   Heating Power 18KW ( Adjustable )
7   Heat Exchange Area 0.1M2
8   Heating Method Direct heating ( Inderect cooling )
9 Pump  Model SAP32-32-160
10 Power Consumption 1.5KW
11 Delivery Lift 28M
12 Flow Rate 6.5m3/hr
13 Pipeline Diameter Hot Medium Inlet/Outlet DN25 ( Adjustable ) 
14 Cooling Water Inlet/Outlet DN15
15 Drain Oil Port DN15
16 Temperature
Controller
Model P6100 (Accuracy: PID±1ºC)
17 Modulating Action Dual PID control of heating and cooling
18 Temp. Interaction Stick K- thermocouple
19 Display State Respectively display setpoint & real point
20 Output Select SSR output
22 Heat Transfer Oil Volume ( Inside Pipeline ) Approx.25L
23 Machine Frame Size L x W x H 1200*420*1000mm ( Exclude the casters )
24 Expension Tank Volume 34L


Configuration Table for MP0T-20-18
 
No. Part Name Spec. / Model Qty. Brand Name Place Of Origin
1 Temp. Controller P6100 1PCS WEST UK
2 Overheat Controller AI-208 1PCS MAIPT (OEM) China
3 Heating Tube 18KW(380V/3PH) 1PCS MAIPT (OEM) China
4 Heat Exchanger 0.1M2 1PC MAIPT (OEM) China
5 Temp. interaction
stick
1/4″
K-Thermocouple
2PCS MINGYANG TaiWan
6 Air-Break Switch 40A 1PC FUJI Japan
7 Heating Contactor 3RT6025 3PCS SIEMENS Germany 
8 Pump Contactor 3RT6016 1PCS SIEMENS Germany 
9 Low Pressure Switch P6N 1PCS MAIPT (OEM) China
10 Anti-Phase Relay DPA51CM44 1PC CARENS Switzerland
11 Microcomputer
Control Panel
integration control
system
1SET MAIPT China
12 Check Valve DN25 2PCS AMICO China
13 Pipeline System Carbon steel
All-In-One
1SET MAIPT China
14 Machine Frame MPOT series 1SET MAIPT China
15 Pressure Gauge 10KG 1PC MAIPT (OEM) China
16 Pump SAP32-32-160 1PC SPECK Germany 
REMARK: Above configurations are just for reference, parts brand and Qty would be changed accoridngly.


AFTER-SALE SERVICE COMMITMENT

1- Technical Documents            
        
   All labels on machines and lay-out drawings, Electrical diagram, User Manual, will be in English. MAIPT should send all necessary files to the buyer since the third week since project execution. All documents in hard copies should be also shipped with machines together.

2- Arrangement for Installation & Testing Work      
             
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
           
b. MAIPT will prepare for visa application for their engineers, who are responsible fo guide of machine installation and testing at the Buyer's factory.

c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD100 per day for each engineer.

d. Engineer will give free training lessons to labors in buyer's factory.  
                 
3- Quantity and quality guarantee  
                 
a. Quantity/Quality Discrepancy to destination port during transportation:
   In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. TRUEWARM will be responsible for any discrepancy of the goods caused by shipping  company and other transportation organization and/or post office.

b. 12 months since date of bill of lading.
   During this guarantee period, MAIPT will provide spare parts without any charge in case of quality caused by us. If the malfunctions are caused by your incorrect operations, MAIPT will provide the buyer spare parts at cost price.

c. Long-term service:
   MAIPT will charge the buyer cost price of spare parts beyond one year and provide long-term  technical guide.
 

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