Top Quality Fruits Chips Freeze Drying Plant

Model NO.: DGJ
Turn-Key Project: Automation
Material: Stainless Steel
Capacity: as Customer Request
Trademark: GENYOND
Transport Package: Wooden Packing
Specification: as customer capacity
Origin: China
HS Code: 8438600000
Advantages:
Customize the optimum freeze drying process
Multi-national collaboration
Global freeze drying system integrative supplier
Rich experience in Vacuum and refrigeration  
Completed traceability and validation
Precise control and repeatable process
High Quality Food Vacuum Freeze Dryer is the most advanced technology for food dehydration processing at present. Compared with common drying method, Freeze dried food features long period of quality assurance, good rehydration natrue, good-looking color, good flavor, taste, shape and high content of nutritious components. The dried food basically remains unchanged in its volume
 and shape, it looks like sponge and has no shrinking. This kind drying technology can be widely used in process of vegetables, fruits, condiments, aquatic products, biological products, medicine, beverage and etc.
1. Chamber 
Special O-ring gasket
One-piece fabrication slot
All the parts contacting the products are made of AISL316L stainless steel,The surface roughness reaches Ra≤0.5um
The Inner circle of the Chamber has a smooth transition without dead corner ,no objects accumulated consider for user ,the structure is easy to clean
Option for steam sterilization or chemical sterilization
 
2. Door/Locker
Pneumatic cylinder with protection &reset function 
Automatic locking system pins
Eccentric locker
Whole-piece fabrication
 
3. Condenser
316L Electro-Polished Coil
Particular evaporator design
 
4. Shelves
Non-Leaking design
Two-Piece structure
Mechanized-moving 
Flexible and non-contaminative thermal-Vitta
 
 5. SIP
121ºC Pure steam
Equipped with cooling water jacket,after sterilizing it can fast reduce the temparature of the chest.
Optional pneumatic door lock ,it locks automatically
Adopting imported sterilization filter to ensure the absolutely sterilized air coming into the equipment
The Chamber and various kinds of container and tube are all wrapped with imported insulating layer to efficiently avoid from heat transmission
Can carry out constant humidity control to the refrigeration humidity
Equipped with water circulation pump capable to eliminate residual water in sterilization layer
 
6. Refrigeration System
The freeze drier uses the best refrigeration system to freeze the product and condensate the steam produced during freeze-drying procedure.Freeze-drying technology requires the refrigeration system to keep a low temperature status for a long period of time.
   
7. Vacuum System
The Vacuum system of the freeze drier provides a necessary pressure environment to freeze drying procedure .cooperating with condenser ,it can reach the vacuum level required by the freeze-drying procedure. To make the system run stably under high vacuum situation ,the key point is the performance of the vacuum pump,and the valve ,seal and instrument that cooperate with the pump.
   
8. Control System
Superstar control system based on international advanced configuration software development
Fully automated control
Auto Leak-detecting
Optimized recipe setting
Process monitor and annumciator 
Access&Linkage to windows features
Batch reports printing 
Multi-language support
 
Technical parameters: 
Vacuum Freeze Dryer  Unit GYD-0.2S GYD-0.5S GYD-1.0S GYD-50S GYD-100S GYD-200S
Nominal area M2 0.2 0.5 0.1 50 100 200
Capacity Actual effective area M2 0.21 0.53 1.15 50.5 100.2 200.15
Max. capacity of condenser Kg/batch 4 10 15 1250 2000 3500
Basic parameters Shelf size  L  mm 260 300 350      
W mm 280 600 600      
Shelf spacing  mm 100 100 100      
Shelf number pc 4 3+1 5+1      
Temperature range  ºC -50~80 -50~80 -50~80      
Min. Condenser temperature ºC ≤ - 70 ≤ - 70 ≤ - 70      
Min. System pressure Pa ≤ 1 ≤ 1 ≤ 1      
Basic supply  Cooling method  Air cooling: room temperature ºC 25 25 25      
Water cooling: ≤30ºC
0.15-0.2Mpa		 m3/h 0.3 0.6 0.9      
Installation power Single/three phase  kw 2.5 5 8      
Dimension  Length  mm 900 1350 1750      
Width  mm 650 860 950      
Height  mm 1450 1800 2200      
Weight  kg 450 800 1200      
 Application area of High Quality Food Vacuum Freeze Dryer
  1. Food industry
  High Quality Food Vacuum Freeze Dryer could be used in the drying vegetables ,meet,fish,condiment instant food and specialtyetc for keeping the foods original fresh look ,smell ,taste ,shape.The freeze-dryed products can regain watercompetently and could be easily longer stored and less-costly transported.
  2. Nutrition and health care industry
High Quality Food Vacuum Freeze Dryer nurture products such as Royal jelly ,ginseng, terrapin,rainworm., etc are more naturaland orginal.
  3. Pharmaceutical industry
High Quality Food Vacuum Freeze Dryer could be used in the drying of Chinese and western leechdom such as blood serum,bloodplasma,bacterin,enzyme,antibiotics,hormone.,etc
  4. Biomedicine reserch
High Quality Food Vacuum Freeze Dryer could long-termly store blood,bacteria,artery,bones,skin,cornea,nerve tissue and organs ,.etc which can regain water and rebirth competently
 

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