Mineral processing equipment inspection and acceptance system

1. Purpose

In order to ensure the quality of equipment maintenance, improve the equipment operation rate, and clarify the work responsibilities of equipment use and mechanics, this system is specially formulated.

2. area

This system is suitable for the beneficiation plant overhaul, minor repairs, after acceptance of a local repair task is completed.

This standard specifies the three-level acceptance principle, acceptance procedures, acceptance evaluation, acceptance items and content.

3. Equipment inspection and acceptance procedures

3.1. After the maintenance of the general equipment is completed, the squad leader shall be responsible for the acceptance, the equipment maintenance personnel shall participate, and the on-site commissioning shall be carried out.

3.2. The acceptance of the large-scale equipment after single-machine maintenance is the responsibility of the workshop director. The maintenance staff of the electromechanical repair workshop participates. The post work and the squad leader jointly check and accept. After the quality of the overhaul and the operation and commissioning are normal, they are signed and delivered to the production workshop.

3.3. The annual and monthly planned maintenance projects shall be uniformly checked and organized by the factory and the equipment room shall be responsible for the acceptance and acceptance records. After no objection, the on-site inspection personnel shall sign and submit the acceptance evaluation opinions.

3.4. All equipment inspection and acceptance work must be carried out with self-inspection, self-inspection and mutual inspection, and adhere to the principle of who is responsible for maintenance and strictly control the quality of maintenance.

3.5. The acceptance personnel must go deep into the scene and inspect and debug the equipment to be repaired in accordance with the principle of seeking truth from facts.

3. Equipment inspection and acceptance procedures

3.1, general equipment acceptance

3.1.1. After the equipment overhaul and overhaul, the maintenance personnel and the post workers will be tested and debugged. After waiting for no abnormalities, contact the team leader to organize the acceptance.

3.1.2, main acceptance parts and requirements:

(A) check if the sound is normal;

(B) Check if the oil quantity is suitable and lubricated in place;

(C) Check if the temperature is suitable, generally not higher than 65 ° C;

(D) Check that the appearance is clean and tidy, and that the equipment is required to see the original color;

(E) check that the safety protection facilities are complete;

(F) Check whether the pump body clearance is suitable and whether there is friction;

(G) Check if the current and voltage are stable and normal.

3.2, ball mill acceptance

3.2.1. The acceptance of the ball mill shall be organized by the workshop director, machine repair, electric repair person in charge, squad leader and ball mill operator, and shall be inspected according to procedures and requirements.

3.2.2, main acceptance parts and contents:

(A) Check if the coupling connection is concentric, with or without abnormal vibration;

(B) Check if the oil of the reducer reaches the oil line;

(C) Check if the filling amount of the steel ball is appropriate;

(D) Check if the current and voltage are stable;

(E) Check if the running sound is normal;

(F) Check that the safety protection facilities are complete;

(G) Check if the temperature of the motor and reducer is appropriate.

(H) Check that the equipment is clean and hygienic.

3.3, flotation equipment acceptance

3.3.1. The acceptance of flotation equipment shall be accepted by the workshop director, machine repair, electric repair person in charge, squad leader and flotation operator, and shall be inspected according to procedures and requirements.

3.3.2, main acceptance parts and contents:

(A) Check whether the belt and motor connections are standardized;

(B) Check the flotation machine impeller for serious swinging;

(C) Check if the oil hole is filled with lubricating oil;

(D) Check if the slurry pipeline is unblocked;

(E) Check if the scraper motor belt is tensioned;

(F) Check if the safety shield is reset;

(G) Check if the voltage and current are normal;

(H) Check whether the site hygiene and equipment hygiene are cleaned up.

3.4. Other workshop equipment and some important equipments are not refined. According to their respective characteristics, the equipment use unit fills in the acceptance form before acceptance. This work is organized by the workshop director, and the participants are the same as before.

3.5, annual and monthly planned inspection and acceptance

3.5.1 After the completion of the annual and monthly planned maintenance projects, the deputy director of the equipment organization, the motor department, the production workshop directors, the machine, the electric repair director, the safety officer, and the equipment post workers shall participate in the inspection and acceptance according to the procedures.

3.5.2. In the major overhaul project planned by the company, the equipment manager of the factory shall list the acceptance list and contents according to the workshop, and then the inspection and acceptance personnel at all levels shall check and accept one by one.

3.6. After the acceptance of all acceptance projects, the acceptance assessment shall be completed as required, and the work of the electromechanical workshop shall be assessed according to the evaluation results.

3.7. Electromechanical repair must conscientiously cooperate with the workshop to do a good job of repairing, and require the repair personnel to improve the quality of the repair. If the quality of the repair is not relevant during the acceptance process, the economic responsibility shall be directly investigated.

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